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VW Engine Torque Specifications, Displacement, Deck Volume Tables
ENGINE TORQUE SPECIFICATIONS | |||
|---|---|---|---|
| Fastners | ft-lbs | kg-m | Size (diameter X pitch) |
| Connecting Rod Nuts | 22-25 | 3.5 | M 9 X 1 |
| Connecting Rod Capscrews | 32 | 4.4 | M 9 X 1 |
| Crankcase Nuts (8mm) | 14 | 2.0 | M 8 |
| Crankcase Nuts (12mm) | 18 | 2.5 | M 12 X 1.5 |
| Cylinder Head Nuts (8mm stud) | 18 | 2.5 | M 8 |
| Cylinder Head Nuts (10mm stud) | 23 | 3.2 | M 10 |
| Rocker Shaft Nuts | 14-18 | 2.5 | M 8 |
| Heat Exchangers at Head | 14 | 2.0 | M 8 |
| Muffler Clamp Bolts | 7 | 1.0 | M 6 |
| Intake Manifold Nut | 14 | 2.0 | M 8 |
| Preheat Flange Bolt | 7 | 1.0 | M 6 |
| Oil Pump Nut (M 6) | 9 | 1.3 | M 6 |
| Oil Pump Nut (M 8) | 14 | 2.0 | M 8 |
| Oil Drain Plug | 25 | 3.5 | M 14 X 1.5 |
| Oil Strainer Nut | 5 | 0.7 | M 6 |
| Oil Cooler Nut | 5 | 0.7 | M 6 |
| Oil-Filler Gland Nut | 40 | 5.5 | -- |
| Flywheel Gland Nut | 235 | 35.0 | M 28 X 1.5 |
| Clutch to Flywheel Bolt | 18 | 2.5 | M 8 X 1.5 |
| Spark Plugs | 22-29 | 3.5 | M 14 X 1.25 |
| Engine to Transmission Nut | 22 | 3 | M 10 |
| Crossmember Bolt (M 8) | 18 | 2.5 | M 8 |
| Crossmember Bolt (M 10) | 29 | 4.0 | M 10 |
| Generator Pulley Nut | 40-47 | 6.5 | M 12 X 1.5 |
| Fan Nut | 40-47 | 6.5 | M 12 X 1.5 |
| Crankshaft to Flywheel Bolt | 253 | 35 | |
| Crankshaft Pulley Bolt (Type 1) | 29-36 | 5 | M 20 X 1.5 |
| Crankshaft Pulley Bolt (Type 3) | 94-108 | 13.0-15.0 | M 20 X 1.5 |
| Crossmember to Body | 18 | 2.5 | M 8 |
| Sump Screen Nuts | 5 | 0.7 | |
ENGINE DISPLACEMENT TABLE | ||||||
|---|---|---|---|---|---|---|
| BORE | STROKE | ENGINE DISPLACEMENT IN CC's | ||||
| 64 | 69 | 74 | 76 | 78.4 | 82 | |
| 77 | 1192* | 1286** | 1378 | 1415 | 1460 | 1527 |
| 83 | 1385 | 1493+ | 1601 | 1644 | 1696 | 1774 |
| 85.5 | 1496 | 1584++ | 1699 | 1745 | 1800 | 1882 |
| 87 | 1521 | 1641 | 1759 | 1806 | 1863 | 1949 |
| 88 | 1556 | 1679 | 1799 | 1848 | 1906 | 1994 |
| 90.5 | 1646 | 1776 | 1903 | 1955 | 2016 | 2110 |
| 92 | 1700 | 1835 | 1967 | 2020 | 2084 | 2180 |
| 94 | 1776 | 1915 | 2052 | 2109 | 2175 | 2275 |
| * Stock 1200cc, **Stock 1300cc, +Stock 1500cc, ++Stock 1600cc | ||||||
DECK VOLUME TABLE | ||||||
|---|---|---|---|---|---|---|
| Deck Height | Piston Size | Deck Height in CC's | ||||
| 85.5mm | 87mm | 88mm | 90.5mm | 92mm | 94mm | |
| .030" | 4.36 | 4.51 | 4.62 | 4.88 | 5.04 | 5.27 |
| .035" | 5.16 | 5.34 | 5.47 | 5.78 | 5.97 | 6.24 |
| .040" | 5.79 | 6 | 6.13 | 6.49 | 6.71 | 7 |
| .045" | 6.71 | 6.54 | 7.11 | 7.52 | 7.77 | 8.11 |
| .050" | 7.28 | 6.95 | 7.72 | 8.16 | 8.43 | 8.8 |
| .055" | 8.03 | 8.31 | 8.51 | 9 | 9.3 | 9.71 |
| .060" | 8.72 | 9.03 | 9.24 | 9.77 | 10.09 | 10.54 |
| .065" | 9.46 | 9.8 | 10.03 | 10.6 | 10.96 | 11.44 |
| .070" | 10.15 | 10.51 | 10.75 | 11.37 | 11.76 | 12.27 |
| .075" | 10.9 | 11.28 | 11.55 | 12.21 | 12.62 | 13.17 |
| .080" | 11.64 | 12.06 | 12.34 | 13.05 | 13.48 | 14.08 |
| .085" | 12.33 | 12.77 | 13.06 | 13.82 | 14.28 | 14.91 |
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